Lithium Battery Recycling Plant for High-Value Material Recovery
A Lithium Battery Recycling Plant helps recycling companies recover valuable materials from waste lithium-ion batteries, including black mass, copper granules, aluminum granules, steel shells, separator plastics, and plastic particles.
As electric vehicles, energy storage systems, mobile phones, laptops, and power tools continue to grow, lithium-ion battery waste is becoming an important recycling opportunity.
Instead of treating used batteries as ordinary waste, a complete recycling line can separate valuable materials through crushing, grinding, magnetic separation, screening, gravity separation, airflow separation, and dust collection.
🔵 View WOLFU Lithium Battery Recycling Plant
Key Specifications
| Feature | WOLFU-LDC-500 | WOLFU-LDC-1000 | Benefit |
|---|---|---|---|
| Plant Size | 40 m × 11 m × 8 m | 50 m × 12 m × 8 m | Suitable for different plant layouts |
| Total Power | 361 kW | 442 kW | Supports industrial recycling production |
| Capacity | 500 kg/h | 1000 kg/h | Fits medium and larger recycling projects |
| Aluminum Recovery Rate | >98% | >98% | Improves material recovery value |
| Black Powder Recovery Rate | >98% | >98% | Supports high-value black mass recovery |
| Environmental Protection | Dust collector included | Dust collector included | Reduces dust leakage and improves workshop control |
What Can the WOLFU Lithium Battery Recycling Plant Process?
The WOLFU lithium battery recycling line can process several types of lithium-ion battery waste, including:
- Cylindrical lithium batteries
- Prismatic lithium batteries
- Pouch lithium batteries
- Mobile phone batteries
- Battery shells
- Cathode materials
- Anode materials
- Other lithium-ion battery waste
This makes the system suitable for battery recycling plants, electronic waste recycling facilities, renewable energy recycling companies, and battery material recovery businesses.
🔵 Request a Quote for WOLFU Lithium Battery Recycling Plant
How the Recycling Process Works
Step 1: Shredding
Waste lithium-ion batteries are first cut into smaller fragments. This opens the battery structure and prepares the material for further crushing.
Step 2: Hammer Crushing
The hammer crusher performs secondary crushing. This helps release copper foil, aluminum foil, black mass, plastics, and shell materials from the battery structure.
Step 3: Grinding
The grinding machine further processes crushed materials into smaller particles, improving material separation efficiency.
Step 4: Magnetic Separation
Magnetic separation removes magnetic metals, such as steel shell pieces and selected nickel-containing materials.
Step 5: Screening and Classification
The grading screen classifies materials by particle size. This helps prepare the feedstock for gravity and airflow separation.
Step 6: Gravity and Airflow Separation
Gravity separation and airflow separation divide materials by density and weight. This helps recover black mass, copper granules, aluminum granules, plastics, and steel shells.
Step 7: Dust Collection
The whole system operates under negative pressure and is equipped with a dust collection system. This helps reduce dust leakage and supports cleaner production.
Final Recovered Materials
| Recovered Material | Source in Battery | Value |
|---|---|---|
| Black Mass | Cathode and anode materials | High-value battery material recovery |
| Copper Granules | Copper foil and conductive parts | Recyclable non-ferrous metal |
| Aluminum Granules | Aluminum foil and battery shells | Reusable metal resource |
| Steel Shells | Battery outer casing | Recyclable metal material |
| Separator Plastics | Battery separator layer | Supports material classification |
| Plastic Particles | Battery structure and packaging parts | Reduces mixed waste |
Main Advantages
High Black Mass Recovery
Black mass is one of the most valuable outputs in lithium-ion battery recycling. The WOLFU system is designed to recover black powder with an efficiency of more than 98%.
Industrial Capacity Options
WOLFU provides 500 kg/h and 1000 kg/h standard configurations. This allows customers to choose a line based on incoming battery volume, workshop space, and investment plan.
Physical Separation Process
The system mainly uses mechanical and physical separation methods, including crushing, grinding, screening, magnetic separation, gravity separation, and airflow separation.
Negative Pressure Dust Control
Lithium battery recycling can generate fine powder and dust. The WOLFU line uses negative pressure operation and dust collection to help control the working environment.
Fully Automated Operation
The line integrates multiple machines into a continuous production process, reducing manual handling and improving production stability.
Suitable Applications
The WOLFU Lithium Battery Recycling Plant is suitable for:
- Lithium-ion battery recycling companies
- Electronic waste recycling plants
- EV battery recycling projects
- Energy storage battery recovery companies
- Battery material recovery businesses
- Renewable energy recycling projects
- Battery production scrap processing
Related WOLFU Recycling Solutions
For companies also recycling lead-acid batteries, review:
🔵 WOLFU Lead Acid Battery Recycling Machine
For copper recovery from electrical waste, review:
🔵 WOLFU Scrap Copper Wire Recycling Separator Machine
For photovoltaic module waste recycling, review:
🔵 WOLFU Solar PV Panel Recycling Plant
Why Choose WOLFU?
WOLFU provides complete recycling and metal processing equipment solutions for industrial customers.
For lithium battery recycling projects, WOLFU can support equipment selection, plant layout planning, capacity matching, installation guidance, operator training, troubleshooting, and long-term technical service.
The company can also customize the recycling system according to battery type, required capacity, workshop layout, automation level, and final recovered material requirements.
Conclusion
A Lithium Battery Recycling Plant helps turn waste lithium-ion batteries into valuable recovered materials such as black mass, copper granules, aluminum granules, steel shells, separator plastics, and plastic particles.
With 500 kg/h and 1000 kg/h capacity options, over 98% black powder recovery, over 98% aluminum recovery, automated operation, and negative pressure dust control, the WOLFU line is suitable for industrial battery recycling projects.
If your company needs a reliable solution for lithium-ion battery recycling, black mass recovery, copper and aluminum recovery, or battery production scrap processing, WOLFU can provide a customized recycling line based on your project requirements.
🔵 Get a Quote for WOLFU Lithium Battery Recycling Plant
FAQ
What batteries can the WOLFU Lithium Battery Recycling Plant process?
It can process cylindrical lithium batteries, prismatic lithium batteries, pouch batteries, mobile phone batteries, battery shells, cathode materials, anode materials, and other lithium-ion battery waste.
What materials can be recovered?
The system can recover black mass, copper granules, aluminum granules, steel shells, separator plastics, and plastic particles.
What is the standard capacity?
WOLFU provides standard configurations of 500 kg/h and 1000 kg/h.
Is the system equipped with dust control?
Yes. The recycling plant operates under negative pressure and is equipped with a dust collection system to help reduce dust leakage.
Can WOLFU customize the recycling line?
Yes. WOLFU can customize the system based on battery type, plant layout, processing capacity, automation level, and final material requirements.