WOLFU Fully Automated Waste Lead Acid Battery Recycling Machine with Lead Melting and Ingot Production System

WOLFU fully automated waste lead acid battery recycling machine is designed for efficient recovery of lead, plastic, and lead mud from used car batteries, storage batteries, and other scrap lead-acid batteries. The complete recycling line integrates battery breaking, separating, plastic washing, lead drying, lead melting, and lead ingot production. With a recovery rate of up to 97%–99%, eco-friendly processing, and high automation, it is an ideal solution for modern battery recycling plants and waste battery management projects.

Product Details

Technical Parameters

Item Specification
Product Name Fully Automated Waste Lead Acid Battery Recycling Machine
Brand WOLFU
Type Battery Recycling Line
Model MX-1100 / MX-800 / MX-2000
Application Waste Battery Management
Function Recycle Scrap Lead-Acid Battery
Final Product Lead, Plastic, Lead Mud
Fuel Electric Power
Material High-Resistance Carbon Steel
Raw Material Carbon Steel / Stainless Steel
Power 160 KW
Total Power 102 KW / 160 KW
Voltage 380V / 380V 50Hz (Customized)
Capacity 1000–5000 Kg/h / 1–5 T/H
Weight 20000 kg
Dimension (L×W×H) 24×6×3 m
Operators 3
Metal Recovery Rate 97%–99%
Lead Recovery Ratio 98%
Acid Recovery Ratio 95% Above
Plastic Recovery 98% Above
Metal Content of Non-metal Powder <1%
Granularity of Metal 2–40 mm
Granularity of Non-metal 2–40 mm
Core Components Pressure Vessel, Motor, PLC, Pump
Certification CE, ISO
Feature Eco-friendly, Fully Automatic
Warranty 1 Year / 12 Months
Machinery Test Report Provided
Video Outgoing Inspection Provided
Place of Origin Jiangxi, China

Product Details

WOLFU fully automated waste lead acid battery recycling machine is a complete industrial solution for recycling scrap lead-acid batteries and recovering valuable materials such as lead, plastic, and lead mud. The line is suitable for waste battery management companies, recycling plants, metal recovery facilities, and environmental protection projects.

This recycling system integrates battery cutting, intelligent shredding, crushing, conveying, granulating, plastic washing, vibrating screening, spiral separation, metal separation, lead drying, lead melting, and lead ingot production. It is designed to process used car batteries, storage batteries, truck batteries, and other lead-acid battery types with stable performance and high recovery efficiency.

The plant is built on an advanced separation process that effectively separates lead and plastic from waste batteries. The lead recovery ratio can reach up to 97%–99%, while plastic recovery can exceed 98%, helping customers maximize resource utilization and improve project profitability.

For environmentally responsible operation, the machine is designed to support waste acid collection and can also be equipped with acid treatment solutions such as a filter press system. The entire production process is driven by electric power and is suitable for modern recycling facilities that require cleaner and more automated processing.

WOLFU can provide a total recycling solution based on customer requirements, including plant layout suggestions, installation support, operator training, and customization for different capacities from 1000 kg/h to 5000 kg/h.

Features

  • Fully Automated Recycling Process: The line integrates battery cutting, shredding, crushing, separation, washing, drying, lead melting, and ingot production for efficient one-line processing.
  • High Recovery Rate: Lead recovery can reach 97%–99%, while plastic recovery can exceed 98%, helping improve overall recycling value.
  • Wide Battery Application: Suitable for recycling used car batteries, storage batteries, truck batteries, and other scrap lead-acid batteries.
  • Complete Output Separation: The machine can separately recover lead, plastic, and lead mud from waste batteries for easier downstream processing and resale.
  • Eco-Friendly Design: The system supports acid collection and treatment solutions, helping reduce pollution and meet environmental protection requirements.
  • Integrated Lead Melting Solution: In addition to battery breaking and separation, the line can include lead drying, lead melting, and lead ingot production equipment.
  • Stable and Durable Structure: Built with high-resistance carbon steel and industrial-grade core components for long-term continuous operation.
  • Low Labor Requirement: The line can be operated with only a few workers, helping reduce labor costs while improving plant efficiency.
  • Custom Engineering Support: WOLFU can provide layout design, installation guidance, operator training, and customized project solutions based on plant capacity and customer needs.
  • Industrial Certification and Support: CE and ISO certified, with machinery test report, video inspection, and one-year warranty included.

FAQ

FAQ

Q1: What materials can be recovered from waste lead-acid batteries?
A: This recycling line can separately recover lead, plastic, and lead mud from waste lead-acid batteries. The final output may vary slightly depending on the battery type and composition.

Q2: What types of batteries can this machine process?
A: The machine is widely used for recycling waste car batteries, storage batteries, truck batteries, and other lead-acid batteries.

Q3: How does the recycling line handle battery acid?
A: The system usually includes an acid collection groove at the first stage of battery cover cutting. We can also provide acid treatment solutions such as a filter press system based on project requirements.

Q4: Do you provide installation and training support?
A: Yes. WOLFU can provide project drawings, plant layout suggestions, installation guidance, and operator training. Our engineers can also assist with commissioning based on your project needs.

Q5: What is the warranty and after-sales support policy?
A: All machines come with a one-year warranty. If there is an operational issue, customers can send us videos for troubleshooting. We provide remote technical support, and further service solutions can be arranged when necessary.

Q6: Can the machine meet strict environmental requirements?
A: Yes. The recycling line is designed with eco-friendly processing in mind and has CE and ISO certification. It can also be configured with acid collection and treatment systems for projects with stricter environmental standards.

Q7: Can you customize the recycling line for different capacities?
A: Yes. We can provide customized configurations for different capacities, layouts, and battery recycling requirements, including solutions from 1000 kg/h to 5000 kg/h.

Author

Picture of Engineering Team of Wolfu

Engineering Team of Wolfu

This content is created by the Wolfu Engineering Team, specializing in industrial furnaces and recycling systems.

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