Lead Acid Battery Recycling Machine for Lead Ingot Production
A Lead Acid Battery Recycling Machine is used to recycle waste lead-acid batteries and recover valuable materials such as lead, plastic, and lead mud.
For battery recycling plants, scrap metal recycling companies, and waste battery management projects, a fully automated recycling system can improve recovery efficiency, reduce manual dismantling, and support cleaner battery processing.
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The WOLFU Fully Automated Waste Lead Acid Battery Recycling Machine integrates battery breaking, separation, plastic washing, lead drying, lead melting, and lead ingot production into one complete industrial recycling line.
Key Specifications
| Feature | Specification | Benefit |
|---|---|---|
| Product Name | Fully Automated Waste Lead Acid Battery Recycling Machine | Complete lead battery recycling and ingot production solution |
| Brand | WOLFU | Industrial recycling equipment manufacturer |
| Machine Type | Battery Recycling Line | Designed for industrial waste battery processing |
| Models | MX-1100 / MX-800 / MX-2000 | Flexible configuration for different projects |
| Application | Waste Battery Management | Suitable for recycling plants and environmental projects |
| Raw Material | Scrap Lead-Acid Batteries | Processes car, truck, storage, and other lead-acid batteries |
| Final Products | Lead, Plastic, Lead Mud | Improves material recovery value |
| Capacity | 1000–5000 kg/h / 1–5 T/H | Supports medium and large recycling operations |
| Total Power | 102 KW / 160 KW | Supports crushing, separation, washing, drying, and melting |
| Voltage | 380V / 380V 50Hz, customized | Can match different industrial power requirements |
| Operators | 3 Workers | Reduces manual labor demand |
| Plant Size | 24 × 6 × 3 m | Clear layout reference for project planning |
| Machine Weight | 20000 kg | Heavy-duty industrial structure |
| Metal Recovery Rate | 97%–99% | Improves recycling profitability |
| Lead Recovery Ratio | 98% | Supports high-value lead recovery |
| Plastic Recovery | Above 98% | Improves battery shell recycling value |
| Acid Recovery Ratio | Above 95% | Supports cleaner battery recycling |
| Certification | CE, ISO | Supports B2B project purchasing |
| Warranty | 1 Year / 12 Months | Supports after-sales planning |
Recycling Process
Step 1: Battery Breaking
Waste lead-acid batteries are fed into the system and broken open for material release and downstream separation.
Step 2: Crushing and Conveying
The battery materials are crushed, conveyed, and prepared for separation of lead, plastic, and lead mud.
Step 3: Material Separation
The system uses vibrating screening, spiral separation, and metal separation to classify lead-containing materials and non-metal materials.
Step 4: Plastic Washing
Plastic battery shells are washed and separated to improve plastic recovery quality for downstream reuse or resale.
Step 5: Lead Drying
Recovered lead-containing materials are dried before entering the melting stage.
Step 6: Lead Melting and Ingot Production
The recovered lead is melted and cast into lead ingots for storage, sale, or further industrial processing.
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Main Advantages
Fully Automated Recycling Workflow
The system connects battery breaking, crushing, separation, plastic washing, lead drying, lead melting, and ingot production in one line.
High Lead and Plastic Recovery
The line supports 97%–99% metal recovery, 98% lead recovery, and plastic recovery above 98%, helping improve total material value.
Integrated Lead Ingot Production
In addition to battery breaking and separation, the line can include lead drying, lead melting, and lead ingot casting equipment.
Eco-Friendly Acid Handling
The system supports acid collection and can be configured with acid treatment solutions according to environmental project requirements.
Low Labor Requirement
The complete line can normally be operated by about 3 workers, helping reduce labor cost and improve plant efficiency.
Custom Engineering Support
WOLFU can provide layout design, installation guidance, operator training, and customized configurations for different capacities from 1000 kg/h to 5000 kg/h.
Suitable Applications
- Waste lead-acid battery recycling plants
- Car battery recycling projects
- Truck battery recycling operations
- Storage battery recycling facilities
- Scrap metal recycling companies
- Waste battery management projects
- Lead recovery and ingot production plants
- Environmental protection recycling projects
Related WOLFU Solutions
For mechanical battery cutting and separation, review:
🔵 WOLFU Lead Acid Battery Recycling Line
For lithium-ion battery recycling and black mass recovery, review:
🔵 WOLFU Lithium Battery Recycling Plant
For industrial lead or metal melting support, review:
🔵 WOLFU Medium Frequency Induction Melting Furnace
Why Choose WOLFU?
WOLFU provides lead-acid battery recycling machines, lithium battery recycling plants, metal melting furnaces, aluminum casting systems, PV recycling lines, and customized industrial recycling solutions.
For lead-acid battery recycling projects, WOLFU can recommend suitable equipment based on battery type, target capacity, plant layout, acid handling needs, final recovered material target, and lead ingot production requirements.
Conclusion
A Lead Acid Battery Recycling Machine is a complete industrial solution for recovering lead, plastic, and lead mud from waste lead-acid batteries.
The WOLFU system supports 1000–5000 kg/h capacity, 102 KW / 160 KW total power, 3-worker operation, 97%–99% metal recovery, 98% lead recovery, plastic recovery above 98%, acid recovery above 95%, and integrated lead ingot production.
If your company needs reliable equipment for waste lead-acid battery recycling, lead recovery, plastic shell washing, acid handling, and lead ingot production, WOLFU can provide a customized production line based on your project requirements.
🔵 Get a Quote for WOLFU Lead Acid Battery Recycling Machine
FAQ
What materials can this machine recover?
It can recover lead, plastic, and lead mud from waste lead-acid batteries.
What types of batteries can it process?
It is suitable for used car batteries, truck batteries, storage batteries, and other scrap lead-acid batteries.
What is the processing capacity?
The listed capacity range is 1000–5000 kg/h, or 1–5 T/H.
Does the line include lead ingot production?
Yes. The line can include lead drying, lead melting, and lead ingot production equipment.
Can WOLFU customize the recycling line?
Yes. WOLFU can customize the configuration according to capacity, layout, battery type, acid treatment requirement, and final product target.
The reported recovery rates of 98% for lead and plastic, along with the impressive overall metal recovery of 97%–99%, highlight the efficiency of the WOLFU system. It would be interesting to know more about the types of acid treatment solutions available and how they can be tailored for different environmental compliance standards.
you can reach me via email:johnruan123@163.com, or WhatsApp:+86 151 0379 2578