Lead Acid Battery Recycling Machine for Lead Ingot Production

A Lead Acid Battery Recycling Machine is used to recycle waste lead-acid batteries and recover valuable materials such as lead, plastic, and lead mud.

For battery recycling plants, scrap metal recycling companies, and waste battery management projects, a fully automated recycling system can improve recovery efficiency, reduce manual dismantling, and support cleaner battery processing.

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The WOLFU Fully Automated Waste Lead Acid Battery Recycling Machine integrates battery breaking, separation, plastic washing, lead drying, lead melting, and lead ingot production into one complete industrial recycling line.

Key Specifications

FeatureSpecificationBenefit
Product NameFully Automated Waste Lead Acid Battery Recycling MachineComplete lead battery recycling and ingot production solution
BrandWOLFUIndustrial recycling equipment manufacturer
Machine TypeBattery Recycling LineDesigned for industrial waste battery processing
ModelsMX-1100 / MX-800 / MX-2000Flexible configuration for different projects
ApplicationWaste Battery ManagementSuitable for recycling plants and environmental projects
Raw MaterialScrap Lead-Acid BatteriesProcesses car, truck, storage, and other lead-acid batteries
Final ProductsLead, Plastic, Lead MudImproves material recovery value
Capacity1000–5000 kg/h / 1–5 T/HSupports medium and large recycling operations
Total Power102 KW / 160 KWSupports crushing, separation, washing, drying, and melting
Voltage380V / 380V 50Hz, customizedCan match different industrial power requirements
Operators3 WorkersReduces manual labor demand
Plant Size24 × 6 × 3 mClear layout reference for project planning
Machine Weight20000 kgHeavy-duty industrial structure
Metal Recovery Rate97%–99%Improves recycling profitability
Lead Recovery Ratio98%Supports high-value lead recovery
Plastic RecoveryAbove 98%Improves battery shell recycling value
Acid Recovery RatioAbove 95%Supports cleaner battery recycling
CertificationCE, ISOSupports B2B project purchasing
Warranty1 Year / 12 MonthsSupports after-sales planning

Recycling Process

Step 1: Battery Breaking

Waste lead-acid batteries are fed into the system and broken open for material release and downstream separation.

Step 2: Crushing and Conveying

The battery materials are crushed, conveyed, and prepared for separation of lead, plastic, and lead mud.

Step 3: Material Separation

The system uses vibrating screening, spiral separation, and metal separation to classify lead-containing materials and non-metal materials.

Step 4: Plastic Washing

Plastic battery shells are washed and separated to improve plastic recovery quality for downstream reuse or resale.

Step 5: Lead Drying

Recovered lead-containing materials are dried before entering the melting stage.

Step 6: Lead Melting and Ingot Production

The recovered lead is melted and cast into lead ingots for storage, sale, or further industrial processing.

🔵 Request a Quote for WOLFU Lead Acid Battery Recycling Machine

Main Advantages

Fully Automated Recycling Workflow

The system connects battery breaking, crushing, separation, plastic washing, lead drying, lead melting, and ingot production in one line.

High Lead and Plastic Recovery

The line supports 97%–99% metal recovery, 98% lead recovery, and plastic recovery above 98%, helping improve total material value.

Integrated Lead Ingot Production

In addition to battery breaking and separation, the line can include lead drying, lead melting, and lead ingot casting equipment.

Eco-Friendly Acid Handling

The system supports acid collection and can be configured with acid treatment solutions according to environmental project requirements.

Low Labor Requirement

The complete line can normally be operated by about 3 workers, helping reduce labor cost and improve plant efficiency.

Custom Engineering Support

WOLFU can provide layout design, installation guidance, operator training, and customized configurations for different capacities from 1000 kg/h to 5000 kg/h.

Suitable Applications

  • Waste lead-acid battery recycling plants
  • Car battery recycling projects
  • Truck battery recycling operations
  • Storage battery recycling facilities
  • Scrap metal recycling companies
  • Waste battery management projects
  • Lead recovery and ingot production plants
  • Environmental protection recycling projects

Related WOLFU Solutions

For mechanical battery cutting and separation, review:

🔵 WOLFU Lead Acid Battery Recycling Line

For lithium-ion battery recycling and black mass recovery, review:

🔵 WOLFU Lithium Battery Recycling Plant

For industrial lead or metal melting support, review:

🔵 WOLFU Medium Frequency Induction Melting Furnace

Why Choose WOLFU?

WOLFU provides lead-acid battery recycling machines, lithium battery recycling plants, metal melting furnaces, aluminum casting systems, PV recycling lines, and customized industrial recycling solutions.

For lead-acid battery recycling projects, WOLFU can recommend suitable equipment based on battery type, target capacity, plant layout, acid handling needs, final recovered material target, and lead ingot production requirements.

Conclusion

A Lead Acid Battery Recycling Machine is a complete industrial solution for recovering lead, plastic, and lead mud from waste lead-acid batteries.

The WOLFU system supports 1000–5000 kg/h capacity, 102 KW / 160 KW total power, 3-worker operation, 97%–99% metal recovery, 98% lead recovery, plastic recovery above 98%, acid recovery above 95%, and integrated lead ingot production.

If your company needs reliable equipment for waste lead-acid battery recycling, lead recovery, plastic shell washing, acid handling, and lead ingot production, WOLFU can provide a customized production line based on your project requirements.

🔵 Get a Quote for WOLFU Lead Acid Battery Recycling Machine

FAQ

What materials can this machine recover?

It can recover lead, plastic, and lead mud from waste lead-acid batteries.

What types of batteries can it process?

It is suitable for used car batteries, truck batteries, storage batteries, and other scrap lead-acid batteries.

What is the processing capacity?

The listed capacity range is 1000–5000 kg/h, or 1–5 T/H.

Does the line include lead ingot production?

Yes. The line can include lead drying, lead melting, and lead ingot production equipment.

Can WOLFU customize the recycling line?

Yes. WOLFU can customize the configuration according to capacity, layout, battery type, acid treatment requirement, and final product target.

2 comments on “Lead Acid Battery Recycling Machine for Lead Ingot Production

  1. The reported recovery rates of 98% for lead and plastic, along with the impressive overall metal recovery of 97%–99%, highlight the efficiency of the WOLFU system. It would be interesting to know more about the types of acid treatment solutions available and how they can be tailored for different environmental compliance standards.

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