WOLFU Lead acid Battery Recycling Line | Lead Battery Crushing and Separation Plant

The WOLFU Lead-acid Battery Recycling Line is designed for efficiently processing and recovering valuable materials from waste lead-acid batteries. The recycling system integrates battery cutting, dismantling, crushing, separation, and purification technologies to recover lead and plastic materials.

This recycling plant is suitable for processing a wide range of lead-acid batteries including automotive batteries, truck batteries, and electric bicycle batteries.

By adopting a safe and environmentally friendly recycling process, the system minimizes pollution while providing a reliable solution for recovering reusable lead resources.

The final recovered products include purified lead and plastic battery casings.

Product Details

Technical Parameters

EquipmentDimension
Battery Cover Remover2.2 × 2.0 × 1.3 m
Lead Separator1.8 × 1.7 × 1.6 m

Material → Process → Final Product

Raw MaterialsRecycling ProcessRecovered Products
Car Batteries
Truck Batteries
Electric Bicycle Batteries
Industrial Lead Batteries
Battery Cutting
Dismantling
Crushing
Material Separation
Lead Recovery
Lead
Plastic Battery Shells

Working Performance

Raw MaterialWaste Lead Acid Battery
Feeding PortSingle feeding port (customizable)
Operator Required2 Workers
Working Voltage380V ±10% (415V / 440V optional)

Main Applications

The WOLFU lead-acid battery recycling plant is widely used in:

  • Lead battery recycling plants
  • Scrap metal recycling facilities
  • Electronic waste recycling industries
  • Battery processing factories
  • Environmental recycling projects

Applicable Raw Materials

The recycling system can process various lead-acid batteries including:

  • Automotive batteries
  • Truck batteries
  • Electric bicycle batteries
  • Industrial lead batteries
  • Other lead-acid battery waste

Final Recovered Materials

After recycling, the system produces the following main materials:

  • Lead
  • Plastic battery shells

Recovered lead can be refined and reused for new battery manufacturing or other industrial applications.


Recycling Process Description

The lead-acid battery recycling plant adopts a mechanical dismantling and separation process to recover valuable components from waste batteries.

The recycling process typically includes:

  • Battery cutting
  • Crushing and dismantling
  • Material separation
  • Lead recovery
  • Plastic shell recovery

During the process, sulfuric acid contained in the batteries can be safely neutralized to reduce environmental impact.

The system provides a safe and efficient recycling solution while reducing the need for landfill or incineration of battery waste.


Working Process

The lead-acid battery recycling line mainly includes the following equipment:

Battery Cutting Machine

Cuts and opens lead-acid batteries for further processing.

Battery Dismantling Machine

Separates battery components including lead plates and plastic shells.

Lead Separator

Separates lead components from other battery materials.

Crushing and Sorting System

Further processes battery shells and other materials.

Optional Plastic Cleaning System

Cleans plastic battery shells for further recycling.


Optional Configurations

  • Stainless steel machine body available
  • Custom equipment size for different battery types
  • Optional battery shell cleaning and crushing system
  • OEM customization available

The system is designed with durable industrial materials to ensure long-term stable operation.


Customer Support

WOLFU provides comprehensive services for global customers:

  • Professional technical training
  • Equipment operation guidance
  • Troubleshooting support
  • Lifetime technical service

FAQ

What types of batteries can this recycling plant process?

The system can process various lead-acid batteries including car batteries, truck batteries, and electric bicycle batteries.

What materials can be recovered from the batteries?

The recycling process mainly recovers lead and plastic battery shells.

How many operators are required to run the system?

Normally only two operators are required for the recycling process.

Is the recycling process environmentally friendly?

Yes. The system is designed to minimize pollution and safely treat battery materials.

Can the machine be customized?

Yes. The equipment can be customized based on battery size, plant layout, and production requirements.

Author

Picture of Engineering Team of Wolfu

Engineering Team of Wolfu

This content is created by the Wolfu Engineering Team, specializing in industrial furnaces and recycling systems.

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