Product Introduction
The Medium Frequency Induction Melting Furnace is designed for efficient melting of various metals such as steel, stainless steel, copper and aluminum.
This furnace utilizes advanced electromagnetic induction heating technology to achieve fast melting, stable power output and high thermal efficiency.
It is widely used in metal casting plants, foundries, recycling facilities and alloy production lines.
The system supports capacities ranging from 0.5T to 5T, providing flexible solutions for different production requirements.
With constant power output and intelligent monitoring functions, the furnace ensures stable melting performance, improved metal quality and simplified operation.
Key Features
- Multiple capacity models available from 0.5T to 5T
- Fast melting speed, typically 30–100 minutes per furnace batch
- Electromagnetic induction heating with stable and efficient power output
- Modular electrical cabinet design for easy maintenance
- Optional melting control system for accurate temperature and alloy control
- Real-time fault monitoring including water temperature, water pressure, overcurrent and phase loss
- Split-type design suitable for harsh working environments such as high temperature or dusty conditions
- Adjustable power for both heating and heat preservation processes
Applications
- Steel melting
- Stainless steel melting
- Copper and aluminum melting
- Non-ferrous metal casting
- Metal recycling and alloy production
- Industrial foundries and metal processing plants
Melting Temperature Reference
- Steel: 1515°C
- Iron: 1535°C
- Stainless Steel: 1510°C
- Copper: 1083°C
- Aluminum: 660°C
Metal Melting Process
- Raw Material Pretreatment: Scrap metals are sorted, cleaned and cut into smaller pieces to remove impurities.
- Charging: The prepared materials are gradually added into the furnace crucible to avoid overloading.
- Melting: Metals are melted through electromagnetic induction heating while maintaining proper temperature control.
- Alloying: Alloy elements can be added and mixed evenly according to production requirements.
- Refining and Homogenization: The molten metal is held at temperature to remove gases and impurities.
- Tapping and Casting: After quality confirmation, the furnace is tilted to pour molten metal into molds.
- Furnace Cleaning: The furnace is cleaned and prepared for the next melting cycle.
Technical Specifications
| Furnace Model | Transformer (KVA) | Voltage (V) | MF Voltage (V) | Cabinet Size (m) | Frequency (HZ) | Coil Diameter (MM) | Weight (T) |
|---|---|---|---|---|---|---|---|
| WEF-0.5T | 400 | 3×380 | 750 | 1.4×0.85×2 | 1000 | 550 | 1.2 |
| WEF-0.75T | 500 | 3×380 | 750 | 1.4×0.85×2 | 1000 | 630 | 1.7 |
| WEF-1T | 800 | 3×660 | 1200 | 1.4×0.85×2 | 1000 | 700 | 2.4 |
| WEF-1.5T | 1000 | 3×660 | 1200 | 1.4×0.85×2 | 800 | 760 | 3.5 |
| WEF-2T | 1500 | 3×660 | 1200 | 2.3×1.3×2 | 500 | 860 | 5.8 |
| WEF-3T | 2000 | 3×950 | 1700 | 2.3×1.3×2 | 500 | 980 | 7.6 |
| WEF-5T | 3000 | 6×950 | 1700 | 2.8×1.3×2 | 500 | 1150 | 8.5 |
Product Configuration
- CHANGCHAI high power engine
- Imported EATON control valve
- Japan Shimadzu hydraulic motor
Service & Support
Our company provides comprehensive technical support including equipment installation guidance, operation training and after-sales service.
With extensive experience in industrial furnace solutions, we have successfully delivered equipment to numerous metal processing and casting plants worldwide.
